Troubleshooting11 min

Furnace Troubleshooting: 10 Common Problems & Fixes

Most furnace problems can be traced to a few common causes: thermostat issues, dirty filters, ignition problems, or tripped safety switches.

By Kodiak HVAC TeamUpdated January 6, 2026

Quick Answer

When your furnace isn't working, first check: thermostat settings and batteries, air filter (clogged filters cause shutdowns), circuit breaker, and furnace power switch. If the pilot light is out (older furnaces), relight it. Many furnace problems have simple fixes. Call a pro for ignition failures, strange smells, unusual noises, or if basic troubleshooting doesn't help.

Before you call for heating repair, try these troubleshooting steps. Many furnace problems have simple solutions you can fix in minutes. We'll walk through the most common issues, starting with the easiest fixes.

Problem 1: Furnace Won't Turn On At All

If your furnace won't start, check these in order:

Basic Checks

  1. 1

    Check thermostat

    Set to HEAT, temperature above current room temp, fan on AUTO. Replace batteries if needed.

  2. 2

    Check circuit breaker

    Find the furnace breaker in your electrical panel. Reset if tripped.

  3. 3

    Check furnace power switch

    There's usually a light switch on or near the furnace. Make sure it's ON.

  4. 4

    Check access panel

    Most furnaces won't run if the access panel is loose. Push it firmly closed.

  5. 5

    Check condensate drain (high-efficiency furnaces)

    If the drain is clogged, a safety switch shuts down the furnace.

Problem 2: Furnace Runs But No Heat

Blower runs but air is cold? Check:

No Heat Checklist

  • Thermostat fan set to ON instead of AUTO (blows unheated air between cycles)
  • Gas valve turned off (there's usually a shutoff near the furnace)
  • Pilot light out (older furnaces with standing pilot)
  • Ignition failure (newer furnaces—may need professional service)
  • Gas supply issue (are other gas appliances working?)

Problem 3: Dirty Air Filter (Most Common Issue)

A clogged filter restricts airflow, causing the furnace to overheat and shut down on safety limits. This is the #1 cause of furnace problems.

How to Check

Remove the filter and hold it up to light. If you can't see through it, replace it immediately. Change filters every 30-60 days during heating season.

Problem 4: Pilot Light Issues (Older Furnaces)

If your furnace has a standing pilot light (common in pre-2000 furnaces) and it's out:

Relighting the Pilot

  1. 1

    Turn gas valve to OFF

    Wait 5 minutes for any gas to dissipate.

  2. 2

    Turn gas valve to PILOT

    Hold down the pilot button.

  3. 3

    Light the pilot

    Use a long lighter or match to ignite the pilot while holding the button.

  4. 4

    Hold for 30-60 seconds

    This heats the thermocouple.

  5. 5

    Release button and turn to ON

    Pilot should stay lit. If not, thermocouple may need replacement.

If You Smell Gas

Don't try to light the pilot. Leave the house and call your gas company immediately.

Problem 5: Furnace Short Cycling

Furnace runs for a few minutes then shuts off, repeatedly? Causes include:

  • Dirty filter (check this first!)
  • Overheating due to blocked vents
  • Faulty thermostat or bad location
  • Flame sensor needs cleaning
  • Oversized furnace for your home

Problem 6: Furnace Making Noises

NoiseLikely CauseAction
Banging/poppingDuctwork expansion or delayed ignitionNormal duct noise is okay; delayed ignition needs service
Squealing/screechingBlower motor or belt issueCall for service
RumblingDirty burnersSchedule cleaning
Clicking (repeated)Ignition trying repeatedlyMay need ignitor replacement
GrindingMotor bearing failureTurn off and call immediately

Problem 7: Furnace Blowing Cold Air Then Hot

If your furnace blows cold air for a minute before heating, that's normal—the fan delay allows the heat exchanger to warm up. If it alternates cold/hot repeatedly, check:

  • Dirty filter causing overheating cycles
  • Thermostat fan set to ON (should be AUTO)
  • Flame sensor may need cleaning

Problem 8: Uneven Heating

Some rooms hot, others cold? This is usually not a furnace problem but a distribution issue:

  • Check that all vents are open and unblocked
  • Balance dampers in ductwork (if accessible)
  • Rooms far from furnace may need duct improvements
  • Consider a zoning system for large homes

Problem 9: High Energy Bills

If heating bills have increased without usage changes:

  • Dirty filter forcing system to work harder
  • Aging furnace losing efficiency
  • Duct leaks wasting heated air
  • Thermostat set too high or programmed incorrectly
  • Home air leaks letting heat escape

Problem 10: Yellow Pilot Flame

A healthy pilot flame is blue with a small yellow tip. A mostly yellow or orange flame indicates incomplete combustion—possibly from dirt, improper air mixture, or burner problems. This can produce carbon monoxide.

Yellow Flame Warning

A yellow pilot flame requires professional attention. Don't ignore it—incomplete combustion can produce deadly carbon monoxide.

When to Call a Professional

Call for Service When

  • Gas smell (leave house first, call from outside)
  • Carbon monoxide detector alarms
  • Basic troubleshooting doesn't resolve the issue
  • Pilot won't stay lit after multiple attempts
  • Ignition system problems (modern furnaces)
  • Strange smells (burning, electrical)
  • Grinding or screeching noises
  • Yellow/orange pilot flame
  • Furnace keeps tripping breaker
  • You're not comfortable troubleshooting further

Furnace Repair Cost Estimates

Common Furnace Repairs

Diagnostic
$89
Waived with repair at Kodiak
Ignitor replacement
$150-$300
Very common repair
Flame sensor cleaning/replacement
$100-$200
Common issue
Blower motor
$400-$700
Labor-intensive
Draft inducer motor
$400-$700
Common on high-efficiency
Control board
$400-$800
Electronic brains of furnace
Heat exchanger
$1,500-$3,000
Major repair—consider replacement

Frequently Asked Questions

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Frequently Asked Questions

If the blower runs but no heat comes out, check your thermostat fan setting (should be AUTO, not ON). If that's correct, you may have an ignition failure, gas supply issue, or limit switch problem. These require professional diagnosis.
Short cycling is often caused by a dirty filter restricting airflow, an overheating heat exchanger, or a faulty flame sensor. Replace your filter first. If that doesn't help, have a technician inspect the system.
It depends on the situation. No heat during freezing weather or any gas smell is an emergency. Strange sounds or reduced performance can usually wait for a scheduled appointment. We offer same-day service for urgent situations.
Flame sensor cleaning/replacement: $100-$250. Ignitor replacement: $150-$300. Blower motor: $400-$700. Draft inducer motor: $350-$700. Heat exchanger: $500-$2,000 (often not worth repairing on older units).

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KHT

Written by

Kodiak HVAC Team

HVAC professional at Kodiak Heating & Cooling.

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